Crystal-Clear Liquid Polishing in Horizontal Plate Pressure Filters
Skytech Ultrafab Sparkler Filter Pads are designed for use in horizontal plate (Sparkler-type) pressure filters for final polishing of pharmaceutical syrups, injectables, beverages, edible oils, wines, and chemical solutions. Available in cellulose, cellulose-diatomaceous earth, and synthetic composite constructions in standard grades from coarse to sterile-grade (0.45 µm), they provide exceptional clarity, high dirt-holding capacity, and FDA-compliant material safety.
What Are Sparkler Filter Pads?
Sparkler filters are horizontal plate pressure filter systems in which a stack of circular filter pads is assembled in a pressure vessel. Process liquid is pumped into the vessel and passes horizontally through each pad in sequence, depositing particulates on the pad surfaces and achieving progressive clarification. Sparkler pads combine a depth-filtration layer and a surface-filtration layer to deliver both particle capture and high liquid clarity in a single element.
Sparkler Filter Pads
Features and Benefits
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Multi-Grade Filtration in One Pass:
The combination of depth and surface filtration layers captures a broad particle size range in a single pad — coarse particles in the depth layer, fine particles on the surface
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FDA-Compliant Materials:
Cellulose and synthetic composite pads manufactured from FDA 21 CFR-compliant materials for direct contact with pharmaceutical liquids, beverages, and food products
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High Clarity Output:
Sterile-grade (0.45 µm) pads achieve full bacterial retention — suitable for cold-sterile filtration of beverages and pharmaceutical parenteral products
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High Dirt-Holding Capacity:
Thick depth-filtration layer provides high solids loading before pressure differential forces pad replacement — reducing batch interruptions
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All Standard Diameters:
Available in 8 inch, 12 inch, 18 inch, and 24 inch diameters to fit all standard Sparkler-type horizontal plate filter systems
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Compatible with Filter Aid:
Pads can be used with or without diatomaceous earth or perlite filter aid pre-coat — flexible filtration strategy for varying feed clarity requirements
Technical Specifications
| Parameter |
Details |
| Media Types |
Cellulose, Cellulose-DE Composite, Synthetic Composite |
| Filtration Grades |
Coarse (20 µm), Medium (10 µm), Fine (5 µm), Sterile (0.45 µm) |
| Diameters |
8 inch (203 mm), 12 inch (305 mm), 18 inch (457 mm), 24 inch (610 mm) |
| Max Temperature |
80°C (continuous) |
| Max Pressure |
4 bar (operating) |
| FDA Compliance |
21 CFR materials for food, beverage, pharmaceutical |
| Thickness |
3 – 8 mm (grade-dependent) |
| Compatible Filter Aid |
DE (diatomaceous earth), perlite, activated carbon |
Applications
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Pharmaceutical Syrups and Injectables:
Final clarity polishing of oral liquid formulations and small-volume parenteral products — sterile-grade pads achieve bacterial retention for cold sterile filtration
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Beverages:
Wine, beer, fruit juice, and soft drink polishing to achieve required turbidity NTU values and bottle-ready clarity without heat treatment
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Edible Oil Clarification:
Removal of bleaching earth, soap stock, and fine wax crystals from refined edible oils — delivering water-white colour and brilliant clarity
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Pharmaceutical API Solutions:
Clarification of API solution pools prior to crystallisation or spray drying — removes insoluble impurities that would contaminate the crystalline product
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Chemical Solutions:
Polishing specialty chemical solutions — electrolytes, reagent chemicals, and pharmaceutical intermediates — to meet specification turbidity limits
Why Choose Skytech Ultrafab for Sparkler Filter Pads?
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Complete Grade Range:
Coarse through sterile-grade pads available from a single supplier — one source for all stages of the Sparkler filtration train
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FDA Documentation:
Material safety, extractables, and FDA 21 CFR compliance documentation supplied with pharmaceutical and food-grade pad orders
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OEM Pad Compatibility:
Pads sized and thickness-matched to fit all Sparkler filter models — confirmed compatibility with 8, 12, 18, and 24 inch systems
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Sterile Grade Validation:
Bacterial challenge test data available for 0.45 µm sterile-grade pads to support pharmaceutical process validation documentation
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Competitive Pricing:
Indian manufacturing economics deliver equivalent-quality filter pads at significantly lower cost than imported European and US alternatives